- All
- Product Name
- Product Keyword
- Product Model
- Product Summary
- Product Description
- Multi Field Search
| Quantity: | |
|---|---|
High Quality New Design Smart Stacking Robot for power transformers Company - CANWIN Wholesale -CANWIN
Siemens series electric two shear four punch, robot stack the whole transformer core, stack 2-6 at a time,This is the new design, not any further news can be introduce;This unique machine is prepared to automatically produce open power transformer cores with separated top yoke as well as closed power transformer cores including top yoke. As the line can be used to either stack such cores (with or without top yoke) or separate accurate leg and yoke logs, it provides a lot of flexibility to fulfil the various customer's needs of a transformer core service center.
Product Features
More stable - the key parts are Ductile casting, and the linear guideway is installed by Mosaic technology of German;
More durable - the control hardware adopts a fullset of Siemens brand, the robot has no trouble for 80,000 hours;
More professional - adopt longitudinal step lamination method to meet the requirements of robot lamination;
More advanced - true core machining center!
Main components
1. Four heads uncoile
Coil inner diameter: 500mm
Coil maximum outside diameter: 1200mm
Maximum load per head: 2 tons
Uncoiling speed: adjust synchronously with feeding
The uncoiler adopts synohronous stepless speed regulation to follow the discharge, hydraulic tension disc brake and electric rotation. With sutomatio slide table, a feeding head can be installed multiple rolls of material, The uncoiler is mounted on a movable platform and the feed port is equipped with red light positioning to ensure that the material is in the center of the feed channel.
2.Guide buffer device
No pit (pit type) guide buffer mode, with unwinding system, red positioning and other components.
3.The feeder
Up and down feeding roller and measuring roller , feeding roller drive system adopts German Siemens Simotion 435 motion control system.Center postioning, feeder can be vertical overall translation Motor driven used the most advanced sero push and pul matera mechanism, Encoderlength measurement, servo closed loop controt The feeding rolleradopts poyurethane, 0-150 m/min in normaluse, and the maximum feedingdegree is 240 m/min;
4.Two Cpunch +1 V Notch
Using our company's patented utility model technology,
The cutting sec
tion adopts Ductile casting in batch , and adopts five-axis machining center for one-time processing
and forming after eliminating pressure. What's more, we use the Imported square linear guide rail.
The Cutter's section includes: +45° shears, -45° shears, transverse slide table, discharge roller and so on.
Cutters adopt servo motor drive, which is high efficiency, low noise.
The tool (die) adopts hard alloy cutting tool, each grinding time can use not less than 1 million times.
6.Central datum line and centralized width adjustment device:
Cutting section by thickening of the rectangular tube welding, cutting table by 50 mm thick plate welding, after annealing eliminating stress using large gantry machining center a clamping forming, on the front panel drilling, Tapping, chamfering, plane, slotting, etc is completed by the center, to ensure that the relative position of each hole location and guide the installation of the highly accurate! This equipment is specially designed with wire central datum line with self-diagnosis , easy to install and debug and feed track datum correction.
The track adopts open design, composed of basic plate, rail and ceramic bearing, the guide rail is very convenient to clean, bearing replacement is more convenient;
Part of the lower and upper position of the channel is provided with a limit device, the material from the center of the locator through the middle, to prevent the material beating;
The servo motor of the width adjustment mechanism is driven by the ball screw to achieve the centralized width adjustment linkage of the whole line.
The width adjustment device is also equipped with a blocking alarm device to realize the suspension of the whole machine when the material is arched.
7.Push and pull mechanism and tail cutting mechanism
The machining center adopts Guangdong Canwin invention patent [CN03990731A] push and pull material technology and tail shear technology, effectively solve the 0.18mm material high-speed feeding of the plugging and shear precision problem, while greatly improving the utilization rate of the material.
The tail feeding device and the micro tension control are installed on the two parallel guide rails, which can be switched automatically for different purposes; When the winding machine is finished, the equipment will automatically stop working, at this time the pressure wheel of the micro-tension mechanism is lifted, and the tail feeding wheel is switched to the upper clamping material through the shift cylinder, and then continue to cut the tail material; Tail shear length can be set, the lower feeding roller is precision steel rod with encoder.
8.Discharging platform
Center positioning, limit guide inlaid alloy, long service life, wear- resisting & durable!
The discharging motor is controlled by Siemens servo motor.
9.Automatic Double layer sorting exchanging platform mechanism
The upper and lower of the servo motor can be completed precise material sorting, stacking 5 or 7 pieces at a time; The feeding platform adopts Siemens servo motor to realize automatic exchange, which can meet the requirements of 5 /7 pieces extracted by the robot at a time.
10. Double robot laminating mechanism
There are two lifting robots on both sides of the exchange platform. The robot arm is equipped with electromagnetic suction cups, which can extract 5 /7 silicon steel sheets at one time and place them accurately on the corresponding core stacking platform.
11. Automatic exchange stacking table
Positioning needle is installed on the automatic laminating platform, and the transformer core is installed on the laminating platform to meet the laminating requirements; The machining center has six stacking platforms, which are installed on sliding rails controlled by movable servo motors and can be automatically switched.
12. Core output channel
The stacked core can be quickly transferred to the channel through this mechanism, and then the follow-up work processing; Processing center can continue to work, will not influence the normal production.
13. Electric control system
The whole line adopts Siemens simotionD435 motion controller, S110 series servo motor, BUS control. With MES management system interface, which is very convenient to collect production data to the production platform management system, and realize intelligent production and monitoring.
