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CAZJ-1250-10T High Speed Slitting Line Machine CNC

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CAZJ-1250-10T High Speed Slitting Line Machine CNC

Coil precision slitting machine is mainly used for  common cold rolling metal plate of slitting stripes to high-speed precision machining. And the machine components are below:

图片1

 1.Loading sataion                                                         2.Coil car

 3.Decoiler

 4.Front loop

 5.Side guide device

 6.HUB cutter

 7.Back loop

 8.Recoiler

 9.Discharge trolley

 10.Scrap received unit(01 nos)

 11.Hydraulic system

 12.Pressure system

 13.Lubricating system

 14.Electtical equipment


Product Introduction
1.Loading sataion


图片2

The  loading  station  used  in  the  preparation  for  steel  coil  loading  work ,  and  platform line nylon plate in order to prevent the surface scratches.


Reserve coil number: 1 set


Load weight: 10T (Max.)



2.Coil car


图片3Operation function: With functions of lifting and moving horizontally, it can easily import steel coil inner hole to uncoiler expanding cylinder.


Drive  way:  Lifting  adopts  hydraulic  drive,  horizontally  movement  driven  by  AC  gear motor, four pillar type elevator guide.


Load weigh:  10T (Max.)


3.Uncoiler and coil compression unwinder
  • Operating  function:One-arm  supports hydraulic pressure  expanding claw  structure.When the coil car positioning, the uncoil er put the expanding claw into the steel coil inner hole, and  open  claw  to  coil  up  tight,  unwin der  decline  for  steel  coil  compression  and  manual uncoiling .  Start  the  AC  motor  rotating  the  uncoil er,  import  the  end  plate  to  the  pinch machine,containing the manipulator device .

  • Arc plate circle size:φ508mm(Can buy washer to expand scope)

  • Axis core structure:Consists of four groups of wedge slider, and use advanced no welding structure .

  • Manipulator: To support one end of the cantilever shaft, connect rod die roof structure, and drive d by hydraulic cylinder.

  • Brake device:Advanced pneumatic wind plate brake braking .

  • Mechanical structure:It’s processed by casting and welding steel plate .


4.Front loop

图片4

Operating function: The loop use two group of electric eye control, and adjust the speed between pinch machine and disc shear to cooperate. Meanwhile it can control the position of the steel strip in the loop pit. Included the hydraulic loop guide and electric eye control system.


Mechanical structure: Loop guide table is arm  structure,table-board covers with the plastic wheel, and use hydraulic drive to lift.


5.Side guide device

1.Operating function: To guide steel coil plate end smoothly into the disc shear with the both sides of the

vertical roller wheel device. Special Setting front guide roller to make steel coil lead more accurately.


2.Width  adjustment:To  adjust  manually  bothway  screw  rob,  and  the  minimum  width  is 200mm .


3.Special installing compression roller above the disc shear of entrance to prevent  steel plate to bounce at the beginning.


6.HUB Cutter

Operating  function:  Steel coil is longitudinal  sheared into width needed. Through changing combined casing, can flexibly change shear finished width. Servo- motor drive, single machine can turn reversible. And it adopts motor side open rack.

Type: HUB cutter type

Mechanical structure :

1)Spindle material:SCM440

2)Spindle specification:Φ125 mm, Each  one  from top  to bottom, no key type structure .

3)Cutter shaft adjustment:Be fixed by lower shaft, electric adjusted by upper shaft .

4)Cutter shaft fastening:Top and bottom cutter shaft adopt double nut as axial fastening .

5)Cutter protection:In the  shaft  end  of top  and bottom  cutter  shaft  is  equipped with  iron      cutter cases .

Flashboard  function: On  the  rack  is  equipped  with  installation  sheet  material  return device of wood shuttle flashboard .

Drive device: 2.2KW servo motor.

图片5


7.Back loop
  • To guide the steel strip enter into the recoiling machine. When the unit operating, it can coordinate the speed  balance  of slitting machine and recoiling.

  • Loop guide table is arm structure, and  use hydraulic drive.

  • Loop guide table covers with the plastic wheel.


8. Scrap received unit (01 nos)

This device is used to receive the scrap of both side.

图片6


9.Recoiler

1.Operating  function:

To separate the slitting strip and wind the strip coil. To shirk the strip coil to discharge car is by manual operation. Coiling  cylinder rotate by dc motor driven, and radial shrink by hydraulic driven. The clamping jaw is inching position oil pressure  shrinking structure. Hydraulic pressure cantilever type of coil strip separator can auto-rise with the increase of steel coil,  and can always compress steel coil. It contains manipulator and pneumatic rapid brake. Returned material adopts the hydraulic push plate method to ensure that steel coil good layer and do not loose when returning material.

2.Mechanical structure:

1)Arm type of steel strip separator: By the cantilever, separate pieces, separation of spacer and separation axis.   Separation axis lifting power is the hydraulic cylinder. Separation axis auto-rise with the increase of steel coil, and can  always compress steel coil. Cantilever axis positioning by the manipulator device, and ensure that scroll bearing in good condition.

2) Strip steel recoiling machine: By the motor, reduction gearbox and coiling cylinder.

3) Coil ID: Φ508mm

4) Coil shrinkage: Rotating hydraulic cylinder drive, seamless structure.

5) Axis core structure: Consists of four groups of wedge slider, and use advanced no welding structure.

6) Coil OD: Φ1200mm(Max.)

7) Coil weight: 10T (Max.)

8) Coil mode: Overwind

9) Clamping jaw: Inching positioning oil cylinder shrinking device. No crease type of clamping.

10) Braking device: Advanced pneumatic disc type brake braking.

11) Drive power: 22KW servo motor .

12) Returned material device: Returned material adopts the hydraulic push plate method.

13)Manipulator:To support one end of the cantilever shaft, connect rod die roof structure, and driven by hydraulic cylinder.

图片7

10.Discharge trolley

Operating function: With functions of lifting and  moving horizontally, it can easily export the inner hole of steel coil uncoiler expanding cylinder.

Drive way: Lifting adopts hydraulic drive, horizontally movement driven by AC gear pillar type elevator guide.

Loading capacity : 10T (Max.)


11.Hydraulic system

One set of oil pressure pump station. Ac electromagnetic directional valve oil control.

And be with oil filtering and cooling system.


12.Pressure system

Solenoid valve and manual valve loop control. Three  combinations  are  moisture separation, oil mist lubrication and pressure regulating .


13.Lubricating system

All moving parts are equipped with corresponding lubrication points.


14.Electric equipment

控制台

1.Electric control, deputy work station, A total of three groups of electronically controlled main and deputy operating station.

2.Use PLC, touch screen, dc closed-loop control system.

3.PLC, touch screen, button and main electric elements adopt SIEMENS.










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